Motion4Safe Power Distribution Box

For 6DOF Motion Rigs –  Complete DIY KitThe Motion4Safe Power Distribution Box is a compact, industrial-grade power management solution specifically designed for the safe and reliable operation of 6DOF motion rigs with servo Brakes.It integrates AC input filtering, circuit protection, energy monitoring, emergency stop functionality, and dedicated 12V & 24V DC power supplies into a robust IP65 enclosure.The system is available in two versions:

• Complete parts kit (DIY self-assembly) see in action here:
  
• ask for customization

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🔧 Core Functionality

• Central AC power distribution (230V)
• Integrated EMI filter for interference suppression
• 16A circuit protection
• Integrated AC power meter
• Dedicated 12V and 24V DC power supplies
• Industrial DC output connectors
• External emergency stop integration
• Emergency stop function cuts off the complete power supply
• 230V Outlets  Schuko (Type F) sockets are installed

The top enclosure is not painted.
Bottom side is black, top side is in the standard enclosure color.All required cables are included but supplied unconfigured (cutting and ferrules required).

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🔹 DIY Kit VersionDelivered as a complete component set for self-assembly.

• Assembly documentation shared
• Electrical knowledge required
• Partial soldering necessary
  (6 DC connector contacts must be soldered)
• Cable preparation required (cutting & ferrules)

⚠ Safety Notice:
Working with electrical installations can be dangerous without the necessary technical knowledge and qualifications.
All electrical work should be inspected and approved by a licensed electrician before commissioning.

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📦 Included Components

Enclosure & Mounting

• IP65 surface-mounted distribution enclosure (12 TE, 365×260×125 mm)  colored black/grey
• 21 cm DIN rail (12 TE)

Power & Protection

• 4-pole 20A main switch (load disconnector)
• 16A circuit breaker (MCB)
• 20A three-stage EMI filter
• DIN rail AC energy meter (LCD, up to 100A)

Power Supplies

• 12V DIN rail power supply (30W) for Motion4Sim controller and Wind
• 24V DIN rail power supply (100W) for Emergency Setup and Servo Brakes

Switching & Safety

• 24V DC relay (3 changeover contacts) with socket
• External emergency stop switch (NC contacts)
• M12 emergency stop cable (5m)

Output Interfaces

• 2× IP54 Schuko panel sockets (230V)
• 1× M12 4-pin DC panel socket
• 4-pin SP16 IP68 DC power connectors (male & female) for 12V and 24V distribution

Wiring & Terminals

• AC power wiring (internal): 1.5 mm² copper conductors (approx. 16 AWG),
  including 1.5 mm² ferrules for internal box wiring.
• terminal blocks (PE, neutral, 2 x phase )

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🎯 Designed For

• 6DOF motion simulators
• This power distribution box is designed for typical motion simulator setups with six to seven servo motors and payloads up to approximately 1 kW.
  The average power consumption in common applications is around 500–600 W.
  The maximum permissible total load is up to 2000 W.
• Professional motion platforms
• Advanced DIY simulator builders
• Industrial prototype systems